PMJ Automec L-tray Feeder 20021161

Large tray handler as part of an industrial process.

Main purpose of this device has been to buffer out the fluctuations during the production. Buffering will take action when the process has "over production". When this happens the tray feeder will store excess production by temporary storing notable amount of full trays into itself. When situation changes and there is "under production" the feeder will balance out the situation and feed the stored pallets back to the system. Reasons for such fluctuations might be caused when one of the production cells are being repaired or simply refilled with parts or raw material. With out this kind of buffering method the whole process will stop, but because of this the production can go on for some time. In other words machines stay on up and running as long as the stuff lasts.

Device can be used as is for handling and buffer storing trays full of small products. What the end user must do is obtain suitable plastic trays according to their product dimensions and hooking this unit up to existing production line. Tray will be used for transporting the products into the temporary storage and out of it.

Automation cell can be used as a hull for own project. Here is a couple of ideas what you could build out of this:

• Laser cutter
• Laser engraver
• 3D printer
• PCB router
• Milling machine / cutter for softer materials

We have tried to make the list as accurate as possible. Even though there might be some errors. Machines are sold in a condition as they are for some custom modification use or spare part use. They should work since they are taken directly from working production line, but there is no way for us to completely test them. If you have any questions or you just need some part from this unit feel free to ask us about it.

Since this unit is pretty heavy and big ask us about the shipping fee for your location. We offer free delivery to your doorstep anywhere in Finland in case the total amount of purchase goes over 28000€ VAT 0%

Things worth mentioning inside this device:

• Logics
  • 1x Omron CQM1-PA203 power supply
  • 1x Omron CQM1H-CPU51 programmable control CPU unit
    • 1x Omron CQM1H-SCB41 serial communication board
    • 1x Omron CQM1H-PCB21 pulse I/O board
  • 1x Omron CQM1-ID213 input unit
  • 2x Omron CQM1-OD216 output unit
  • 1x Omron NT20S-ST161-EV3 Interactive display
• Drivers:
  • 1x Omron R88D-UP12V AC servo driver
  • 1x Omron R88D-UP08V AC servo driver
  • 1x Omron Sysdrive 3G3EV-AB004MA-CUES1 inverter
  • 2x Eurogi SYS-ENC01-0EE driver
• Power supplies:
  • 1x Omron S82K-01501
  • 1x Omron S82K-10024
• Motors:
  • 1x Omron R88M-U40030VA-S1
  • 1x Omron R88M-U20030VA-S1
  • 1x Benzlers BM 63D4
• Pneumatics:
  • 1x Festo LFR-D-MINI 158831 air regulator with meter
  • 1x Festo MFH-3-1/4 valve
  • 1x Festo PEN-M5 pressure switch
  • 2x SMC ZL112-K15MOZ-EB65L multistage ejector
  • 2x SMC ZFC100-40 vacuum filter
  • 2x Festo DSNU-25-320PPV-A 34721 pneumatic cylinder
  • 7x SMC VQ0141N-5MO-C4-Q valves in 2x VQ0000 flip type manifolds
  • 1x SMC ERSDQB20-20D locking cylinder
  • 2x SMC MGPM20TF-20 guided actuator
  • 1x SMC MDSUB3-180S rotary table
  • 2x Festo LRMA-QS-4 regulator
  • Bunch of quick fitting connectors and flow adjusters
• Mechanics:
  • 2x Telescopic guide rails with ball bearings
  • 4x 490mm guides with ball bearings
  • 1x ~115cm Igus 27-07-100-0 energy chain cable holder
  • 1x 1100mm Ø15mm balls crew
  • 2x 1100mm THK SSR15 linear guide rails with 4x carriage assemblies
  • 1x 530mm Ø15mm ball screw
  • 2x 530mm THK SSR15 linear guide rails with 2x carriage assemblies
  • 1x ~800mm Ø15mm balls crew with encoder disk and sensors
  • 2x ~800mm THK SSR15 linear guide rails with 4x carriage assemblies
  • 1x ~420mm Igus 071.30 energy chain cable holder
  • 1x ~950mm Igus 250.03.055 energy chain cable holder
  • Bunch of aluminium profiles, stainless steel structures and other supports
• Electrical equipment:
  • 3x Omron J7K-AMA-10-D contactor
  • 1x Omron J7K-AMA-10 contactor
  • 13x Phoenix contact PLC-BSC-24DC/21 2966016 + REL-MR-24DC/21AU 2961121 relay
  • 1x Omron G7S-4A2B relay
  • 4x Omron D4DL-ICFG-B small door lock switch
  • 1x Omron P2RF-05-E + Omron G2R-1-SND rele
  • 1x Omron E3Z-R81 optical sensor
  • 1x Merlin Gerin Multi 9 C60N D16 automatic fuse 3~
  • 2x Phoenix contact USIG + ST-SI fuse holder
  • 1x Allen Bradley 194E-E32-1753 + 194E-E32-PE main switch
  • 1x Telemecanique XB2 series emergency switch
  • 1x Telemecanique XB2 series key switch
  • 1x Telemecanique XB4 Harmony series pushbutton
  • 1X Fluorescent light with switch and 2x schuco sockets
  • Bunch of various terminal blocks, connectors, autoswitches and cables

Device's type plate markings:

• Manufacturer:
  • PMJ Automec Oyj
• Type and serial number:
  • 20021161
• Connection power:
  • 2,5kW / 16A
• Operating voltage:
  • 230VAC / 1~ / 50Hz
• Year of manufacturing:
  • 2002
• Weight:
  • 485kg
• Devices documents number:
  • M99201
• Pressure / max flow rate:
  • 6bar (0,6 MPa) / 100 Nl/min