PMJ Automec L-tray Feeder 20011442

Large tray handler as part of an industrial process.

Main purpose of this device has been to buffer out the fluctuations during the production. Buffering will take action when the process has "over production". When this happens the tray feeder will store excess production by temporary storing notable amount of full trays into itself. When situation changes and there is "under production" the feeder will balance out the situation and feed the stored pallets back to the system. Reasons for such fluctuations might be caused when one of the production cells are being repaired or simply refilled with parts or raw material. With out this kind of buffering method the whole process will stop, but because of this the production can go on for some time. In other words machines stay on up and running as long as the stuff lasts.

Device can be used as is for handling and buffer storing trays full of small products. What the end user must do is obtain suitable plastic trays according to their product dimensions and hooking this unit up to existing production line. Tray will be used for transporting the products into the temporary storage and out of it.

Automation cell can be used as a hull for own project. Here is a couple of ideas what you could build out of this:

• Laser cutter
• Laser engraver
• 3D printer
• PCB router
• Milling machine / cutter for softer materials

We have tried to make the list as accurate as possible. Even though there might be some errors. Machines are sold in a condition as they are for some custom modification use or spare part use. They should work since they are taken directly from working production line, but there is no way for us to completely test them. If you have any questions or you just need some part from this unit feel free to ask us about it.

Since this unit is pretty heavy and big ask us about the shipping fee for your location. We offer free delivery to your doorstep anywhere in Finland in case the total amount of purchase goes over 28000€ VAT 0%

Things worth mentioning inside this device:

• Logics
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  • 1x Omron CQM1-OD216 output unit
  • 1x Omron CQM1-ID212 input unit
  • 1x Omron CQM1-OD214 output unit (this unit is sold and is not part of the entity any more)
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• Drivers:
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  • 2x Omron E6C2-CWZ5B rotary encoder
• Power supplies:
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• Motors:
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  • 1x Omron R88M-U20030VA-S1
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  • 1x Dunkermotoren G42X40
  • 1x Maxon motor 144962 EC motor
• Pneumatics:
  • 14x SMC VQ0141N-5MO-C4-Q valves in 4x VQ0000 flip type manifolds
  • 2x SMC SYJ3148-5LOU-Q valves in 1x manifold
  • 1x Festo LFR-1/4-D-MINI 159631 air regulator with meter
  • 1x Festo HEE-D-MINI-24 172958 valve
  • 1x Festo FRM-D-MINI 170684 branching module
  • 1x Festo PEV-1/4A-SW27 159259 pressure switch
  • 1x Festo LRMA-QS-4 regulator
  • 1x SMC EZM131SHF ejector
  • 2x SMC ZL112-K15MOZ-EB65L multistage ejector
  • 4x SMC CDJPB10-15D cylinder
  • 2x SMC CDQSB16-20D cylinder
  • 2x Festo DGPL-18-370-PPVA-GFB 161974 linear slide unit
  • 4x Festo CZH-2,5/9-10B 164991 cylinder
  • 1x SMC RSDQA20-10D locking cylinder
  • 1x SMC ECQ2B32-25D compact cylinder
  • 1x SMC MXS20-20 slide table
  • 2x SMC MXS8-50 slide table
  • 1x SMC MDSUB7-180S rotary actuator
  • 2x SMC MDSUB20-180S rotary actuator
  • Bunch of quick fitting connectors and flow adjusters
• Mechanics:
  • 1x Conveyour belt module
    • Manufacturer: First Door Oy
    • Name: Pal. kulj.L-tray (Palletin kuljetin L-tray)
    • Type: M96433-1-0
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  • 1x ~740mm Ø15mm balls crew
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  • 2x ~1200mm Ø15mm balls crews with encoders
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  • 1x ~350mm Igus 071.20 energy chain cable holder
  • 1x ~550mm Igus 071.30 energy chain cable holder
  • 1x ~600mm Igus 250.03.075 energy chain cable holder
  • Bunch of aluminium profiles, stainless steel structures and other supports
• Electrical equipment:
  • 6x Omron J7K-AMA-10-D contactor
  • 3x Omron J73K-AM11 auxiliary contacts
  • 10x Phoenix contact PLC-BSC-24DC/21 2966016 + REL-MR-24DC/21AU 2961121 relay
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  • 1x Omron ID V600-H11 read / write head
  • 1x Merlin Gerin Multi 9 C60N D16 fuse 2~
  • 1x Merlin Gerin Multi 9 C60N C4 fuse 1~
  • 3x Phoenix contact USIG + ST-SI fuse holder
  • 1x Allen Bradley 194E-E32-1753 + 194E-E32-PE main switch
  • 1x Schaffner FN350-30-33 EMI filter
  • 1x Telemecanique XB2 series emergency switch
  • 1x Telemecanique XB4 harmony series emergency switch
  • 1x Telemecanique XB4 harmony series key switch
  • 1x Telemecanique XB2 series push button
  • 1X Fluorescent light
  • Bunch of various terminal blocks, connectors, autoswitches and cables

Device's type plate markings:

• Manufacturer:
  • PMJ Automec Oyj
• Type and serial number:
  • 20011442
• Connection power:
  • 2,5kW / 16A
• Operating voltage:
  • 230VAC / 1~ / 50Hz
• Year of manufacturing:
  • 2001
• Weight:
  • 490kg
• Devices documents number:
  • M99134
• Pressure / max flow rate:
  • 6bar (0,6 MPa) / 100 Nl/min